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In the cosmetics and personal care industry, precise and hygienic fluid handling is essential to maintain product quality, consistency, and regulatory compliance. Pumps are used throughout manufacturing processes to transfer, mix, and dose a wide range of ingredients—from oils and creams to gels, fragrances, and emulsions. Whether it’s small-batch production or high-volume manufacturing, selecting the right pump is key to ensuring clean, efficient, and repeatable operations.

Key Applications

1. Product Transfer
Transferring viscous or delicate materials such as creams, lotions, and gels requires pumps that maintain product integrity without introducing contamination or air. Lobe, diaphragm, and progressive cavity pumps are commonly used for their gentle handling and sanitary design.

2. Dosing and Filling
Accurate dosing of colourants, active ingredients, and additives is vital in cosmetic formulation. Metering pumps provide the precision needed for batching and filling operations, helping manufacturers maintain consistent quality and reduce waste.

3. Mixing and Blending Support
Pumps are often integrated into mixing systems to help recirculate ingredients or feed components into blenders. Pumps used in this stage must handle varying viscosities and operate reliably under continuous use.

4. High-Viscosity Fluid Handling
Many cosmetic products are thick, sticky, or shear-sensitive. Positive displacement pumps are preferred for their ability to move high-viscosity fluids with low pulsation and without excessive shear that could damage the formulation.

5. Clean-in-Place (CIP) Processes
To meet hygiene standards, CIP systems are widely used in cosmetics production. Sanitary centrifugal or diaphragm pumps help circulate cleaning agents through equipment without dismantling, ensuring fast, reliable cleaning between batches.

6. Fragrance and Solvent Handling
Some personal care products involve volatile or flammable substances, such as alcohol-based fragrances. ATEX-rated pumps and seal-less designs can be required to handle these safely in compliance with safety regulations.

Industry Demands

  • Hygienic Design: Pumps must be easy to clean and made from FDA- or EHEDG-compliant materials.

  • Gentle Product Handling: Low-shear pumping is crucial to preserve emulsion stability and texture.

  • Accuracy: Precise flow control supports consistent product quality and regulatory compliance.

  • Material Compatibility: Pumps must handle a wide range of ingredients, including solvents, oils, and abrasives.

How Tomlinson Hall Can Help?

With over a century of experience in pump distribution and engineering solutions, Tomlinson Hall & Co Ltd supports the cosmetics industry with hygienic, accurate, and process-optimised pump systems. As a distributor for many of the world’s leading pump manufacturers, we supply reliable technologies for everything from small-scale batching to high-volume production.

Our in-house team of technical experts can assist with:

  • Pump selection and specification for creams, gels, and solvents

  • Hygienic, low-shear, and ATEX-compliant solutions

  • On-site consultations and troubleshooting

  • Bespoke pump builds and modifications

  • Full aftersales support, including servicing and repairs

Whether you’re formulating premium skincare or producing everyday personal care products, Tomlinson Hall delivers dependable pump solutions tailored to your needs.

Need help finding the right pump for your cosmetics process?
Get in touch with our team today—we’re here to help.